Plastic Kneader Machine Rubber Internal Mixer Powder Large Internal Mixer for Rubber Tires

Plastic Kneader Machine Rubber Internal Mixer Powder Large Internal Mixer for Rubber Tires
 

 

 
Feature
1. The turnover structure adopts a toroidal enveloping worm gear pair (TOP) with high transmission efficiency and large bearing capacity, and can realize unloading without stopping, avoiding frequent startup of the motor, greatly extending its service life.

2. Feed from the rear door of the rack (or from the side door), and turn the mixing chamber forward by 140 ° for unloading. This not only facilitates the connection of processes up and down the production process, but also facilitates the observation and cleaning of the mixing chamber and rotor.

3. The machine is sturdy and durable, with a low failure rate, easy installation, operation and maintenance, and saves electricity.

4. The mixing chamber, rotor, weight, and other components are all of a jacket type structure, which can be heated or cooled by introducing media, steam, heat transfer oil, and water to meet the requirements of various rubber (plastic) refining processes. The processed materials have excellent and stable quality.
5. Rubber (plastic) and other auxiliary materials are mixed or molded under closed, pressurized, and temperature controlled conditions, resulting in high production efficiency, uniform material dispersion, excellent quality, non pollution of the environment, and convenient material replacement, color change, and cleaning.

6. The electric control system adopts a PLC device, which has complete and reliable automatic control detection, alarm, and other functions as well as necessary interlocking protection.

7. The connection between the upper opening of the mixing chamber and the suspension wall of the rack adopts an arc-shaped plate groove labyrinth pressure sealing structure, which has a good sealing and dust prevention effect. The rotor end face adopts a contact external pressure type non lubricating sealing structure, which is wear-resistant and durable.

8. The spiral angle and working length of the rotor ribs are reasonably designed. The rotor ridges and ends are made of hardfacing wear-resistant cemented carbide. The surfaces of the mixing chamber, rotor, and weight that directly contact the material are polished and plated with hard chromium, which is bright, wear-resistant, and corrosion resistant.

Rotor structure and processing technology

The rotor is composed of a long edge, a short edge, a rotor body, and a circulating cooling water channel on the rotor's penetrating inner cavity. A long edge and a short edge of the rotor form a group of edges, which are evenly distributed on the rotor body and extend in a spiral shape from the end of the rotor to the center of the rotor. The starting edge of the long edge is not connected to the rotor end, while the starting edge of the rectangular edge is connected to the rotor end. Rotary circulating cooling channels are processed on the through-type inner cavity walls and edges of the rotor. As a result, the axial force of the rotor reaches a balance during operation, resulting in less heat generation, sufficient mixing, accelerated distribution of the vulcanization system, increased filling coefficient, and significant cooling effect, which can improve the quality and efficiency of rubber mixing.

Rotor blade design features: The mixing speed is about 1/3 faster than that of the previous year, about 3 times faster than that of traditional roller machines. In terms of design and structure, it is an ideal internal mixer rotor for the rubber and plastic industry in the industry.

Rotor blade manufacturing process: surfacing welding for imported alloy steel - high-precision polishing - carburizing - hard chromium plating on the surface, which can ensure wear resistance and durability It is especially designed for materials with strong wear resistance such as high filling color masterbatches, iron powder, or magnetic powder

Rotor shaft material: The rotor shaft center is treated with 38CrMoALA nitrided HV950-1050, with a depth of 0.6-0.75MM and a brittleness not greater than Grade 11 to ensure high hardness, high bearing capacity, strong torque, continuous shaft rotation, and stable transmission.

 

Established in 1981 in Taiwan, Webron has accumulated nearly 40 years of experience and continuous research and innovation, with over 5000 customer reputation certifications. Webron has become one of the world's leading professional mixer manufacturers; In 2019, the company invested in and built a new factory in Xiamen, Fujian Province. In addition, the company launched a 100 year sustainable operation plan, periodically injecting new talent cultivation, which enabled the company to inherit its corporate culture, integrate its professional technology with the times, and provide customers with permanent cooperative suppliers.

Xiamen Webron is a national high-tech enterprise, a star enterprise in Fujian Province, and a well-known innovative technology research and development enterprise. It was registered in the Cross-Strait Equity Trading Center in 2021, with the enterprise code of 867467; The headquarters is located in the Tsinghua Strait Research Institute. It is a 3A credit enterprise in China, a member unit of the Mechanical Mold Branch of the China Rubber Industry Association, a key recommended private enterprise in Fujian Province, and a member unit of the Fujian Plastic Industry Association; Signed contracts with 15 professors in the fields of polymer, metal, and ceramics, has industry-university-research cooperation with multiple universities, and has joint laboratories with universities; It is a metal ceramic rubber plastic machinery technology enterprise specializing in research and development, design, manufacturing and sales, and after-sales maintenance services. Company Vision: Let China's mixing technology synchronize with the world. Serving new material enterprises such as polymer materials, graphene materials, advanced ceramics, and powder metallurgy, our core products include torque rheometers, rubber internal mixers, metal internal mixers, ceramic internal mixers, internal mixing and granulation integrated machines, open mills, twin screw extruders, and plate vulcanizers.

The company has successively passed the certification of ISO 9001, intellectual property management system, and high-tech products. It has strong production capacity and advanced technological processing equipment, such as 10 five-axis CNC machining centers, 4 CNC lathes, 5 slow moving wire and other imported processing equipment. The company has independent laboratories, and various materials and experimental equipment are provided to customers for visiting/testing formulas/proofing. The professional R&D and design team can meet the special non-standard requirements of customers and customize the model, which has been recognized and praised by the majority of customers.

Since its establishment, Webron has worked hard, innovated, and made progress. The company promises to produce high-quality products for you with specialized technology, and to create higher value for you with high-tech achievements! Xiamen Webron Technology Co., Ltd. is willing to work with you to create a brilliant future!
Q1. How to choose the most suitable Mechanical Equipment ?
A1:Our professional team will give you the best suggestion as long as you tell us what kind of test you need to do andthe required specification.

Q2. What's the delivery term?
A2:At most of time, we have stock in the factory. If there is no stock, normally, the delivery time is 15~20 working days after deposit receipt. If you are in urgent need, we can consider making special arrangement for you.

Q3. Do you accept customization service?
A3:Yes, of course, we can not only offer standard machines, but also customized machines
according to your request. Don't hesitate to tell us your requirement, we will try our best to meet your needs.

Q4. Can we visit your factory before order?
A4:Yes, we warmly welcome and sincerely invite you or your team to visit our factory, we will help to arrange hotel and pick up you from airport.

Q5. How about your warranty?
A5:1. Provide on-site installation guidance;
     2. Responsible for on-site commissioning and trial run of the supplied equipment until it passes the acceptance;
     3. Responsible for on-site operation and maintenance training for Party A's personnel;
     4. The unit is warranted free of charge for one year under correct use, and the supply of spare parts is guaranteed for a long time;
     5. Provide long-term free technical service consultation;
     6. Within and outside the warranty period, the supplier shall provide clear solutions within 3 hours after receiving the buyer's equipment failure notification